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Technical Product Development

Are you looking to develop a new product or add to your engineering expertise without hiring full time staff? 

We offer a complete, integrated design capability to take a circuit or system from definition to production. 

Over 30 years of experience in electronic product development incorporating analog, digital, RF and microprocessors.
 

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Capabilities
 
Project management We can organize, schedule and supervise technical product development. We know how to bring a working product to market on time and within budget.
Product definition We are skilled at working with customers, marketing, engineering, production and management to develop a definitive set of achievable project goals.
Systems architecture We know how to evaluate design approaches, establish block level designs, partition work, set standards and define protocols.
Analog design We have a wide range of analog experience including amplifiers, A/D, D/A converters, data acquisition, signal processing, servo systems and power supplies.
RF design We understand RF. We have designed and built receivers, transmitters and antennas. 
Digital design We have used a logic ranging from discrete chips, starting with RTL, TTL and ECL to CPLDs.
Microprocessor hardware and software We have designed microprocessor cores and I/O interfaces. We are experienced with the 8051 to 80X86, RISC (PIC and ATV). We have programmed in assembly, C, Basic and even Forth!
Mechanical design We do PC layout (PCAD2001) and packaging (Auto CAD and Turbo CAD). We have in-house CNC capability.

We maintain our own office, design laboratory and prototype production facility

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Accomplishments
 
Intelligent ISA 8 port serial card

When Emulex discontinued a series of intelligent serial communication cards, G.W. Associates chartered us to design a replacement card to run existing software without modification. The cards had an onboard 80286 with a dual port memory with the host PC.  Documentation on the original cards was unavailable. The project was done in 6 months with our new version passing all of the previous manufacturer's diagnostic tests. Over 100 chips of logic were reduced to one CPLD (complex programmable logic device) using VHDL for logic design.
 
 
WWVB atomic clock receiver/decoders

We designed WWVB receiver/decoders for machine readable (RS232) time traceable to NIST. This project involved antenna/receiver design and real-time decoder software using the 8051 processor. We are available to consult on this technology.
 
 
SEMI E84-0999 protocol tester

This project was to design a functional tester for semiconductor equipment communications using IR links. The tester was required to operate in clean room conditions using a laptop PC as the operator interface. Our capabilities from PC layout to in-house CNC machining of the enclosure made it possible to produce prototypes for field testing in 90 days.
 
 
ISA to STD/VME bus link system

A mainstay of Ultralink's production for over 20 years is our system of linking the PC (personal computer) to the STD, VME and IEE796 bus systems. This link provided use of the of the PC as a system controller or operator interface. Thousands of these systems are in the field running systems from A to X including analytical instrumentation, food packaging machinery, jet fighter ground support systems, medical treatment systems, semiconductor test systems and  X-Ray microscopes .
 
 
16 channel D/A card for STD bus

We, Ultralink, designed and manufactured several types of STD and ISA based I/O cards. An example is our 16 channel digital to analog converter. This card uses sample and hold's controlled by an on board microprocessor. When OJ ran, these cards slaved the chase helicopter's TV cameras to on board gyros. The rest is history!
 
 
Dynamic memory card for STD bus Although we have no picture of this product, recently we received the following email from a Prolog customer who stated "Just wanted to brag on your card design. It has been bullet proof for the past 20 years - the only reason I contacted you is to find information on a possible replacement as the original was destroyed by lightning."

When Prolog, a leading manufacturer of STD bus cards, needed a dynamic memory card capable of supporting their 8008, 8088, Z80, 6502 and 6805 processor cards, they chose Ultralink (their first outside design consultant) for this difficult project. We did the job is 90 days.
 
 
GCMS acquisition and control system

When Du Pont wanted to build the most advanced Gas Chromatograph/Mass Spectrometer system ever built they chose us to do the architecture, design and production of the complete acquisition and electronic control system. In just over a year we had units in production.

A key feature was our innovative a data acquisition system capable of 10,000 measurements per second over a 24 bit dynamic range -- our design was subsequently patented by DuPont.
 
 
Semiconductor photo lithographic processing system

When GCA wanted a better photo lithographic system they hired us to come up with a new design. We came up with a modular way to use their patented "air bearing" wafer transfer technology. "WAFERTRAC" resulted in $100's of millions in sales. When GCA wanted to update of the control system they hired us again. We designed one that used IBM PC as the master - one of the first industrial control applications for the PC. 
 
 
Computer based theater lighting system These systems are installed world wide , including such prestigious facilities as the Dorothy Chandler Pavilion in Los Angeles.

A major theater lighting equipment manufacturer wanted computer control of a 512 channel dimmer system for a large stage play theater. They contracted with us to do the systems architecture and hardware design of the computer to dimmer interface. We delivered production prototypes in 120 days.
 
 
School security system

A security system company wanted a state of the art school monitoring system. We designed a revolutionary system which used audio as the primary sensor. This system was the FIRST commercial application of the Intel 4004 microprocessor.
 
 
LSI IC tester

When XINTEL, a start up, wanted to develop a state of the art LSI tester we were hired to do the market research and come up with system requirements. Our understanding of chip design resulted in a new "pin based" LSI tester architecture capable of nanosecond timing with simultaneous functional and parametric measurements. This tester was the first to test the new "dynamic memory" chips developed by Intel.

We are proud of our history of successful solutions to real world problems

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Working With Us

We have developed a phased design approach integrating project management and technical skills. 
 
Definition Our first step is to "understand the problem". We work with you to prepare a detailed  requirements document outlining customers; market size; timing; product description; specifications including I/O, electrical, mechanical, environmental; and target costs.
Concept In this phase, requirements are reviewed against available technology. Software and hardware tradeoffs are resolved. Design approaches are established.
Document Next, concepts are tested to assure they meet defined requirements. Documentation is generated to create a "virtual" design.
Synthesis Once the virtual design in complete, the documentation is transformed into a working model for characterization and demonstration. Designs are reviewed and "polished".
Production Lastly, tooling and test fixtures are constructed. Test software is written. Documentation is "released for production".

We will work as your design staff or as part of your product development team.

We will work on an hourly basis or will quote a fixed price once a project is defined. Our rates are similar to what you would expect to pay for a senior in-house engineer. Our advantage is that we can operate independently, without the burden of meetings and corporate overhead. Your advantage is that you do not pay for non-productive time. 

We bill hourly rates monthly and fixed price items at end of each task. We will extend 30 day payment terms to qualified customers. All work is invoiced by Ultralink, Inc. 

We expect to be measured and will suggest acceptance criteria for each phase. We request that we interface with a single responsible individual, likewise a single individual will be responsible for work Ultralink performs.

We make product development simple, efficient  and cost effective

We will provide a free initial consultation within 200 miles of our office (near Lake Tahoe, Nevada) or by telephone. 
 

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Contact Us

Hours : 8:30 am to 5:00 pm Pacific time
Phone: 775 782 9758
Fax: 775-782-0345
Mail: POB 1809 Minden, NV 89423
Ship: 1547 Anthony Court Gardnerville, NV 89410
Email: info@ulio.com
 

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Copyright 2002. Dated May 19, 2004.